Aerial lifts are essential tools for various industries in Malaysia. Whether you’re working on construction sites, industrial warehouses, or any other high-rise operations, renting a scissor lift or using other types of rent scissor lift ensures you can access hard-to-reach areas safely.
However, to keep your aerial lifts in top condition and ensure the safety of everyone involved, regular maintenance and inspection are crucial.
In this article, we’ll guide you through the best practices for maintaining and inspecting aerial lifts in Malaysia.
Why Aerial Lift Maintenance and Inspection Matter?
Proper maintenance and inspection of aerial lifts are not only essential for operational efficiency but are also crucial for worker safety. Routine checks allow equipment failure to be detected quickly without accidents and expensive repairs occurring. Following some best practices will decrease your downtime as your scissor lift or any aerial lift will be maintained and safer.
Key Aerial Lift Maintenance Tips
Maintaining your aerial lifts in Malaysia is necessary for long-term functionality. If you have scissor lift, then you will want to extend its lifespan as well as improve its performance by taking good care of the equipment. Some basic maintenance tips are as follows:
- Perform Regular Inspections
This helps to identify issues in advance. Here’s the following component you need to make sure you inspect at all times.
- Hydraulic system and oil levels
- Tires and wheels
- Control systems and brakes
- Battery and charging system
- Electrical connections
These parts can also check often to prevent unexpected malfunctions.
- Keep the Aerial Lift Clean
A clean lift is a safe lift. Any scissor lift aerial lift might suffer negatively from dirt, debris, and grease. Keep the equipment clean and make sure it is cleaned repeatedly, especially after being used in construction or industrial establishment. Avoid any possible shorts and remove dirt from around the hydraulic parts to keep the fluid moving.
- Lubricate Moving Parts
Aerial lifts have several moving parts that need regular lubrication. If the components are not lubricated, it can potentially cause friction which can harm or ruin the components prematurely. Use appropriate type of lubricant for the lift you use. The first step in maintaining it reduces wearing and wearing of moving parts and improves the entire working performance of your aerial lift.
- Monitor Battery Health
Electric scissor lifts and other battery operated lifts must be cared for carefully. Firstly, ensure there is a regular charge on the battery, and secondly, ensure no signs of corrosion to any of the terminals. A deteriorated or non-holding charge battery should be replaced as soon as possible to prevent equipment failure.
Inspection Checklist for Aerial Lifts
Thorough inspection is also very important to prevent safety threats except routine maintenance. Before using your aerial lift, follow these checklist for inspecting your aerial lift.
- Check for Hydraulic Leaks
Hydraulic systems are crucial for the operation of aerial lifts, including scissor lifts. Hoses, cylinders, and connections should be looked over for any leaks. They should be repaired if noticed immediately as they may malfunction when you use them.
- Inspect Safety Features
They are designed for operators and workers to be protected. The following safety components are always checked:
- Emergency stop button
- Safety rails and gates
- Load limits and weight indicators
- Proper working of the alarms and/or lights.
Use the equipment only if all safety systems are working properly.
- Test the Lift Functionality
Always test the lift’s functionality before using it. The lift should be raised and lowered into position to make sure it moves up and down smoothly, without jerks or delays. You will hear for unusual sounds such as squeaking or grinding, which may suggest you have mechanical problems.
- Inspect Tires and Wheels
The lift itself is stable provided by its tires and wheels. Inspect for wear and tear, punctures, damage, etc. If the lift has pneumatic tires, check and fill to the correct pressure for maximum stability.
Professional Maintenance and Inspection Services
You can maintain most of the routine maintenance on your own but for more detailed check up professional maintenance services are very highly recommended. In professional hands, it has done full in depth inspections, repaired any tremendous issues and is able to guarantee that an aerial lift conforms to Malaysia’s safety rules.
It is essential to conduct regular professional inspections according to safety standards and keeping your equipment in top condition. Even if you own an aerial lift or rent a scissor lift, it is better to have an expert that knows the ins and outs of the machine and the more complex tasks.
Importance of Training for Operators
Aerial lift safety is not just determined by equipment; the operator plays a critical role. This should lead to proper training to avoid accidents and increase the operational efficiency. Workers should be properly trained in how to:
- Safely operate the aerial lift
- Inspect the lift before use
- Know the limit of load and the safety functions.
- Recognize potential hazards
Training is a key investment which ensures everybody on the job site trained properly to operate the lift safely.
To conclude, when you rent scissor lift (or any other type of aerial lift) for that matter, always start with safety and maintenance. Doing a check on regular basis and keep equipment clean and lubricate, and check your batteries from time to time will always see that your gear is always in prime condition and still performing like it was made to do.
